Jaw crusher jaw plate manganese steel 13%-22%

The jaw crusher is a compression type crusher. Feed material is crushed between fixed and movable jaw dies. Large particles are crushed in a single layer, referred to as single-layer crushing. Smaller particles are crushed rock on rock, referred to as multi-layer crushing. The Jaw Plates or Jaw Dies are the most frequently replaced spare parts of the jaw crusher, so the quality of the jaw die is the most important factors that determine the crushing efficiency and downtime. Sunrise prepared the most efficient jaw profile designs and wear-resistant material for our client. We also have many frequently-used jaw plate in stock which suitable for different brands&models


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Sunrise Jaw Crusher Plate with TIC inside is available upon request

Sunrise Jaw profile designs

Due to the wide range of applications and feed material, Sunrise designed many jaw profile suitable for different working condition. Below you will find features and basic recommendations for selecting the right type of jaw profile.

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High Manganese Steel

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Sunrise Jaw plate material

Most of Sunrise jaw plate are made of high manganese steel. That is because:
• Manganese jaw plates ability to work harden while crushing, which extends its wear life dramatically.
• Liners work hardens by compressive forces and at any given time the work hardened face is only about 2-3mm.
• The speed at which the liner work hardens increases as the percentage manganese content increases; so12-14% work hardens slowest & 20-22% fastest.
• The work hardened face has a higher Brunel value if the percentage manganese content is lower; so once work hardened the 12-14% will be more wear resistant than the 16-19% etc.
Sunrise jaw plates are not only traditional manganese steel, but add Moly or Boron, which increase the jaw die lifetime by 10%-30%.

Chemical composition of Sunrise high manganese steel

Material

Chemical Composition

Machanical Property

Mn%

Cr%

C%

Si%

Ak/cm

HB

Mn14

12-14

1.7-2.2

1.15-1.25

0.3-0.6

> 140

180-220

Mn15

14-16

1.7-2.2

1.15-1.30

0.3-0.6

> 140

180-220

Mn18

16-19

1.8-2.5

1.15-1.30

0.3-0.8

> 140

190-240

Mn22

20-22

1.8-2.5

1.10-1.40

0.3-0.8

> 140

190-240

Model Category

Sunrise has a wide range of patterns for different crusher models. And we also hold big inventory of frequency-used jaw liners which can be delivered in one or two weeks. The jaw plates we can supply include but are not limited to the listed below

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